Achieving Breakthrough Performance with Nine9 ACE Spot Drill
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| Nine9’s ACE Spot Drill benefited the hole’s precision, elevated feed rate, prolonged tool longevity and improved production efficiency. We are excited to share a remarkable success case how a optimization in spotting could be achieved. Workpiece : Nitriding steel for a leading JP Construction Equipment manufacturer Let’s find out what we got: ■ Improvement of Tool Life • Before : 40 holes/per tool • After : 1200 holes/per insert Increase +1160 pieces. Not just a tool, but a true game-changer! ■ Number of Tool Changes • Before : 17.6 times/month • After : 0.6 times/month Significant reduction: 17 times per month! That's 2.8 hours saved every month! ■ Machining Conditions Enhancement • Before : V=10 m/min • After : V=100 m/min 10 times faster! ■ Cycle Time Reduction • Before : 140 seconds/per workpiece • After : 12 seconds/per workpiece Cycle time slashed by 128 seconds! A total of 12.5 hours saved per month! ■ Unit Cost of Tools • Before : ¥111/pc • After : ¥7/pc Reduced cost by ¥104/pc. A monthly cost reduction of ¥36,608 for the customer! , The outcomes have been nothing short of outstanding! We're proud to be at the forefront of innovation, redefining what's possible in spot machining. If you want to learn more about how Nine9 ACE Spot Drill can elevate your machining, feel free to reach out at #Hall5_A17 in EMO2023. Our team is looking forward to seeing you. More information >>https://nine9.jic-tools.com.tw/ACE-Spot-Drill-60-90-120-142-degree.html |
